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Weathering steel plate

Weathering steel—specifically, atmospheric corrosion-resistant steel—is a series of low-alloy steels positioned between ordinary carbon steel and stainless steel.



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Weathering steel—specifically, atmospheric corrosion-resistant steel—is a series of low-alloy steels positioned between ordinary carbon steel and stainless steel. It is produced by adding small amounts of corrosion-resistant elements, such as copper and nickel, to ordinary carbon steel. It exhibits the high-quality characteristics of steel, including strength, toughness, ductility, formability, weldability, and resistance to abrasion, high temperatures, and fatigue. Its weather resistance is 2 to 8 times that of ordinary carbon steel, and its coating performance is 1.5 to 10 times superior. Additionally, its rust resistance extends the service life of components against corrosion, allows for reduced material thickness and consumption, and saves both labor and energy. Weathering steel is primarily used for steel structures exposed to the atmosphere over long periods, such as railways, vehicles, bridges, towers, photovoltaic installations, and highway infrastructure. It is also used to manufacture structural components for shipping containers, railway rolling stock, oil derricks, harbor facilities, oil extraction platforms, and chemical/petroleum equipment (including vessels exposed to hydrogen sulfide-containing corrosive media).
Its characteristics are defined by the following alloy composition (in weight percentage): C ≤ 0.12, Si 0.25–0.75, Mn 0.2–0.5, S ≤ 0.02, P 0.06–0.12, Cu 0.25–0.5, Cr 0.3–1.25, Ni 0.12–0.65, with the balance consisting of Fe and trace elements. By alloying with elements such as Cu, Mn, Si, and Al, and making minor adjustments to the elemental content of ordinary low-carbon steel (Q235 steel), it is possible to produce an economical weathering steel with excellent atmospheric corrosion resistance and comprehensive mechanical properties—all without altering the existing production process for Q235 steel.

I. Domestic Common Materials

Material GradePropertiesApplications
Q235NH / Q235NHBExcellent atmospheric corrosion resistance, yield strength ≥235MPa, suitable for long-term outdoor structural partsInfrastructure, container manufacturing, coastal buildings (high salinity environments)
Q355NH / Q355NHBYield strength ≥355MPa, superior load-bearing capacity and deformation resistance compared to Q235 series, suitable for high-load scenariosBridge support structures, heavy vehicle chassis, large building frames
Q345NQR2 / Q450NQR1High strength (yield strength ≥345MPa or 450MPa), combining weather resistance and weldabilityRailway vehicles, building curtain walls, sculpture base materials

II. International Standard Materials

Material GradePropertiesApplications
SPA-HInternationally common container-specific material, contains alloy elements such as copper and chromium, extremely strong corrosion resistanceContainer manufacturing, railway vehicles, building structures (e.g., Beijing 798 Art District curtain walls)
Corten Series (e.g., Corten-A)Contains copper, phosphorus, chromium, nickel; stable oxide layer, outstanding resistance to low-temperature corrosion, service life up to 80 yearsBuilding facades (e.g., Chicago Civic Center), art installations, industrial equipment enclosures

III. Railway and Special Scenario Dedicated Materials

Material GradePropertiesApplications
09CuPCrNi-AComplies with Ministry of Railways standards, excellent weldability, resistant to marine atmospheric corrosionRailway vehicles, cross-sea bridges, chemical equipment
Q460NH / Q700NQR1Ultra-high strength (yield strength ≥460MPa or 700MPa), suitable for extreme load environmentsLarge bridge main girders, ship decks, heavy machinery frames

IV. Art and Landscape Dedicated Materials

Material GradePropertiesApplications
Q345NQR2Natural and stable rust texture, can be processed into complex shapesUrban sculptures (e.g., rust-red installations), landscape pieces, signage systems

V. Core Alloy Elements and Performance Correlation

Alloy ElementFunctional Role
Copper (Cu), Phosphorus (P)Accelerate the formation of dense oxide film, improve corrosion resistance
Chromium (Cr), Nickel (Ni)Enhance resistance to marine climate and industrial pollution corrosion

Weathering Steel Plate Specifications

I. Domestic Common Specifications

ParameterDetails
Thickness Range 
Conventional thickness1.2mm ~ 80mm
Thin plate (1.2~12mm)Mostly used in containers, landscape decoration, etc.
Medium plate (12~20mm)Suitable for building structures, bridges, etc.
Extra-thick plate (>20mm)Used for bridge main girders, ship decks, heavy-load scenarios
Common Models4.0×1500×6000 (thickness 4mm, width 1500mm, length 6000mm), 5.0×1500×6000, etc.
Width Range800mm ~ 3000mm
Length RangeUsually 6000mm or 12000mm, some can be customized up to 13000mm
Material Corresponding Specifications 
Q235NH / Q235NHBThickness 1.5~40mm, suitable for building facades and containers
Q355NH / Q355NHBThickness 6~50mm, used for bridges and heavy machinery frames
09CuPCrNi-AThickness 3~30mm, dedicated for railway vehicles and cross-sea bridges

II. International Standard Specifications

Standard/MaterialSpecificationsProperties
European Standard S355J0WThickness: 10~70mm; Width: 2000~3200mm; Length: 6000~13000mm; Yield strength ≥355MPaCorrosion resistance 2~8 times that of ordinary steel, tensile strength 410~630MPa
Japanese Standard SPA-HThickness: 1.5~12mm; Mainstream international container materialApplied in high-salinity environments for transport equipment and building curtain walls

III. Special Scenario Specifications

ScenarioMaterial GradeThickness RangeProperties/Applications
Railway & Heavy IndustryQ450NQR1 / Q700NQR112~60mmYield strength ≥450/700MPa, used for railway vehicles and bridge supports
 Q345NQR23~25mmCombines weather resistance with artistic expression
Landscape ArtQ345NHB, SPA-H, etc.Thin plate 2~12mmCan be laser-cut into complex shapes, natural and stable rust surface texture

IV. Key Points for Specification Selection

Selection FactorRecommendations
Environmental MatchingHigh salinity/humidity: prioritize copper/chromium-containing materials (e.g., SPA-H, 09CuPCrNi-A)
 Welded structures: choose low-phosphorus materials (e.g., Q355NHB) to avoid welding defects
Processing RequirementsLaser cutting: recommended plate thickness ≤40mm
 Welding process: needs matching weather-resistant welding consumables and removal of surface oxide layer


 

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